Products and Services
Gas Mixing Station
We have the experience of various Gas – Gas Mixing requirement in Steel Plant Application. We have the experience in handling various hazardous / poisonous Gases which include Blast Furnace Gas, Coke Oven Gas, Converter Gas, Propane Gas as well as newly introduced Coal Bed Methane Gas in desired proportion as per client’s downstream Furnace Burner requirement.
We are now offering Mixers designed for specific application with or without Spurger Arrangement. This will help client to achieve following :
- Much better Homogeneity
- Less Pressure Drop during Mixing
- Reducing required length of Pipe Line after Mixing and thereby saving space and cost
With the recent development of Mixing Technology, virtually, any amount of gas Flow at any Pressure (minimum Pressure of Gas however needs to be maintained at around 250 mm. Wg Pressure) can be handled.
Direct Mixing in Pipe Lines without Static Mixers have been done by us in number of cases and this is effective in case, there is Boosting Station at immediate downstream of Gas Mixing Station.
Please refer a basic Flow Diagram for a typical Gas Mixing Station which describes a 4 Control Valve System Gas Mixing Station. There are number of successful installations where we have commissioned 3 Valves System and even in few cases, we have successfully commissioned 2 Valves System. It needs the study of respective Gas Analysis and Gas Data available accurately and after a thorough review, we recommend the most economic, but efficient system
Gas Boosting Station
Speciality of TLT Gas Boosting Station installed in almost all the Integrated Steel Plants in the country is that the plant is designed for running in almost Auto Mode except during start up, change over as well as Water Filling and Breaking of water Seals etc.
The proven, User-Friendly Logic and Control philosophy as well as Easy Maintenance have earned wide acceptance of our system from various clients across the country. Seldom spares requirement and minimum down time cost have substantially reduced the Cost Of Ownership for the End Users.
Prompt Customer Support over the years even after expiry of Warranty Period has enabled End Users to be more confident and comfortable as solution and clarifications over email and telephone make their life easy while running such hazardous Critical Application Plant
We follow standard and material of construction as per our experience and strictly adhere to that A very basic Flow Diagram with Bypass Control is furnished below. However, based on actual requirement, we prepare the detailed P&ID for respective cases. The speciality of TLT Gas Boosting System are :-
- Very rugged construction. All the parts coming in contact with gases are made of Stainless Steel
- Easy and proven control philosophy and mechanism
- Wherever possible, Boosters are offered with Automatic Cleaning Mechanism. However, cleaning system can be On-Line or Off-Line depending upon type of Gases
- Speciality of TLT Boosters are its Shaft Seals which are labyrinth type and ensures leakage well within the Industry Accepted Norm
- We can handle any flow starting from approximately 3,000 NM3/Hr to any limit on upper side. However, due to limitation of Booster Design, we have so far gone upto Pressure Rise of 2100 mm.Wg in Mixed Gas (BF Gas & CO Gas).
We are now capable of supplying High Pressure Booster Station also with Liquid Ring Booster Pump and with this kind of Booster, maximum pressure can be developed around 7,500 mm. Wg. Please contact us for our checking and confirmation on such System.
Furnace Flame Viewing Camera System
Diamond Power Sweden is a world renowned Company in developing High Temperature Camera for various applications and Industries such as Power Plant Boilers, Steel Plant Reheating Furnaces, Glass Manufacturing Unit Kiln, Pulp & Paper Recovery Boiler, so on and so forth. TLT Engineering India Pvt. Ltd. together with Diamond Power Sweden have offered a solution to Indian Industries as a package where images can be multiplexed, converted and also can be connected to LVS and / or Client’s PLC HMI. While cameras are imported from Sweden, TLT supplies the auxiliaries as well as site installation supervision to form the integrated package solution.
Some of the main Products handled by us:
- Wall Eye Camera
- SMELTCAM AT II
- GASTEMP